Custom
Blister Packaging
Manufacturer

Thermoformed packaging solutions engineered for retaail display, product protection, and efficient mass production. 

Why Blister Packaging Remains a Leading Choice

Superior Visibility

Crystal-clear packaging showcases your product and enhances on-shelf appeal.

Precision Protection

Custom-molded cavities secure your product and reduce damage during transport.

Efficient Production

Thermoformed packaging enables high-volume production with consistent quality.

Seamless Integration

Easily combine with paper boxes printed cards, and retail packaging for a complete solution

A Complete Range of Thermoformed Packaging Solutions

With 31 production lines and advanced thermoforming capabilities, Haixu Packaging manufactures custom blister trays, blister card packaging, and clamshell packaging for a wide range of industries.

Flocked Blister Trays

Soft-touch inserts designed for premium product presentation and secure positioning.

Custom thermoformed blister tray packaging for product protection
Standard Blister Trays

Thermoformed inserts engineered for product organization, protection, and efficient assembly.

Durable clear plastic clamshell packaging for retail display and protection
Clamshell Packaging

Retail-ready packaging offering product visibility, protection, and tamper resistance.

Intergrated Packaging Manufacturing

Thermoformed blister components and custom paper packaging produced through a unified manufacturing process

Integrated thermoformed blister tray and custom paper box packaging assembly
Custom rigid box with thermoformed blister insert for premium product packaging

Rigid Box
+ Flocked Insert

Premium packaging systems designed to elevate luxury fragrances, cosmetics, and gift collections.

Related Paper Packaging:

Custom Rigid Boxes

Custom folding carton with blister insert for cosmetics and consumer goods

Folding Cartons
+ Blister Tray

Ideal for consumer personal care products, electronics, and retail accessories.

Related Paper Packaging:

Custom Collapsible Box

Corrugated mailer box for fragile tech accessories with custom foam inserts - HXY Packaging

Mailer Box
+ Protective Tray

Engineered for direct-to-consumer shipping with enhanced product protection during transit

Related Paper Packaging:

Custom Mailer Boxes

Custom retail blister packaging for shelf-ready product display

Retail Display Packaging

Combining Printed blister cards and thermoformed structures for maximum shelf visibility

Related Paper Packaging:

Custom Blister Packaging →

Blister Packaging Applications Across Industries

Custom thermoformed packaging solutions trusted by brands across cosmetics, electronics, food, healthcare, industrial, and retail sectors.

Custom blister packaging applications across cosmetics, electronics, food, and medical industries

01

Cosmetics & Fragrance

Premium packaging for perfumes, skincare, and beauty products.

02

Electronics & Tech Accessories

Precision-fit protection for electronics and accessories.

03

Food & Beverage

Safe and hygienic packaging for food products.

04

Medical & Healthcare

Secure packaging for medical devices and healthcare products.

05

Industrial Components

Organized protection for parts, tools, and assemblies.

06

Retail Consumer Goods

High-visibility packaging for retail shelves and displays.

Advanced Thermoforming Manufacturing Capabilities

From engineered materials and functional thermoforming to heavy-gauge components and integrated paper-plastic packaging systems.

Material Versatility

Support ABS, HDPE, PET, PETG, PC, PMMA, ABS+TPU and other engineered plastics to meet different strength, transparency, and environmental requirements.

Functional Performance Engineering

Support anti-static, conductive, low-temperature resistant, biodegradable, waterproof, and other application-specific thermoforming solutions.

Heavy-Gauge & Large-Format Thermoforming

Produce thick-gauge and oversized thermoformed parts, including refrigerator liners, industrial housings, equipment covers, and other structural components.

Integrated Paper & Plastic Packaging

Combine custom blister trays with folding cartons, rigid boxes, and retail packaging to deliver complete packaging systems from a single manufacturing partner.

From Packaging Trays to Industrial Components

Our thermoforming capabilities extend far beyond conventional packaging trays, supporting industrial housings, equipment covers, appliance components, and custom-engineered plastic parts.

Custom thermoformed industrial components for equipment and machinery
Industrial Components

Custom thermoformed parts for machinery.
equipment, and industrial applications.

Heavy-gauge thermoformed plastic part for high-strength industrial applications
Heavy-Gauge Parts

Thick-gauge thermoforming for high-strength,
impact-resistant components.

Custom thermoformed protective housing for industrial equipment
Protective Housings

Durable covers and enclosures that protect
equipment in demanding enviroments.

Custom thermoformed packaging trays for food, medical, and electronic products
Custom Packaging Trays

Versatile packaging solutions for electronics,
food, medical, and consumer products.

Built for Quality.
Focused on Delivery.
Trusted by Global Partners.

With advanced equipment, in-house capabilities, and a strict quality system, we deliver consistent quality and reliable lead times for every project.

Automated thermoforming production line for large-scale custom packaging manufacturing

31+ Production Lines

High-capacity thermoforming lines ensure stable production and on-time delivery.

In-house CNC mold machining for custom thermoforming tooling

In-House CNC Tooling

Precision mold development and modification in-house for fast response and control.

ISO-standard cleanroom quality inspection for thermoformed products

Cleanroom Inspection

ISO-standard cleanroom and 100% inspection process ensure product quality.

Rapid sampling service for custom thermoforming projects

Rapid Sampling

Quick tooling turnaround and sampling within 24-48 hours to support your project.

Frequently Asked Questions About Custom Blister Packaging

Still have questions before starting your project? Here are the answers our packaging engineers are asked most often.

What is your MOQ?

MOQ depends on product dimensions and design complexity. Standard thermoformed trays usually start from 3,000 pcs, while larger products may require only 500 pcs.

Pricing is mainly based on material type, product size, thickness, tooling requirements, and order quantity. Larger volumes generally reduce the unit cost significantly.

Tooling costs typically range from a few hundred dollars for simple trays to several thousand dollars for complex multi-cavity molds. The cost is a one-time investment and becomes more economical as production volume increases.

Yes. With proper material selection, structural reinforcement, and outer carton protection, thermoformed packaging performs reliably in long-distance transportation and export logistics.

The process includes design confirmation, mold production, sample approval, mass production, and final inspection. Lead times vary by project complexity.

HOME PAGE CONTACT

GET YOUR QUOTE