Custom Blister Trays Manufacturer | Wholesale PVC/PS Blister Packaging
HaiXu Custom Blister Tray
Blister tray, also called plastic packaging tray. Haixu packaging is a personalized blister packaging custom supplier which has 20 years of industry experience. Our blister tray is widely used in beauty, hardware, automobile, medical, food, new energy and other industries. Blister tray can be customized to open molds and place goods, which can effectively fix the goods and make them easy to take out. At the same time, we support mold customization of blister packaging, and accurately open molds according to the size of customers’ products to improve the protection of products.
Blister Tray Products
The blister tray is made of high-quality plastic sheets. After being softened by high-temperature heating, it is formed on the surface of the mold using vacuum adsorption. It is lightweight, durable and flexible in design, making it an ideal choice for product packaging in various industries.
Blister packaging products are widely used. Different industries and different products require different packaging sizes, so it is usually necessary to customize molds and design blister packaging for customers’ products. We have helped thousands of customers customize blister packaging, including biscuits, moon cake packaging, cosmetic packaging, toy packaging, headphone digital product packaging, etc.
Blister Tray For Food
Blister trays for food are made of safe materials and are easy to take away.
cosmetic blister packaging
Cosmetic blister trays are customized according to size to protect products and facilitate use.
clamshell blister packaging
Clamshell blister packaging ideal for small parts, toys & electronics.
Blister Tray For Electronic
Blister packaging for electronic parts is molded according to the product to protect the product and look beautiful.
Blister Tray For Medical
Blister trays in the medical industry must meet medical certification standards and are widely used.
Industrial Use Blister Trays
Tough and secure -no cracking, no sliding. Perfect for electronics, tools, or anything that needs extra protection. Snaps in place. Stays put.
Consumer Goods Blister Trays
Made to look good. Sleek, clean shape. No sharp edges, no weird seams. Used by beauty brands, alcohol gift sets, and lifestyle products. Lightweight, neat, and premium-feeling.
MORE APPLICATION OF BLISTER TRAY
HaiXu Packaging has produced blister packaging for various products.
blister trays manufacturing process
Our blister packaging production generally requires seven processes.
1.Incoming materials 2.Heating 3.Forming 4.Cooling 5.Trimming 6.Punching 7.Inspection&Packaging
Why Choose Haixu to custom your blister tray?
Certified production： 20 years of production experience, ISO9001 and other quality and production certification packaging are more mature, and our blister product design is more user-friendly.
High cost performance： HXY Packaging operates 7 advanced blister packaging production lines, ensuring consistent quality and fast lead times. Backed by a reliable supply chain and strict quality control, our custom blister packaging is both cost-effective and premium in performance—ideal for brands seeking stable quality at competitive prices.
Excellent quality：Our blister packaging is made from premium-grade plastic materials and meets multiple international quality certifications. With superior strength and durability, our high-quality blister trays offer excellent product protection—making them a reliable choice for brands that prioritize safety and performance.
Short delivery time： Our blister packaging is very fast from customization to delivery, thanks to our good multi-product line management.
What Makes Our Blister Trays Special
- Strong hold: Even on the move, your product won't budge.
- Smooth & clean design: Looks as good as it protects.
- Flexible use: From mass-market to luxury-it fits in everywhere.
- Customizable: You pick the color, shape, feel-we make it happen.
- Perfect for display: Shows off your product without distraction.
How to Choose Blister Tray Material: PVC vs. PET vs. PS for Medical/Food/Electronics
| Property | PVC (Polyvinyl Chloride) | PS (Polystyrene) | PET (Polyethylene Terephthalate) |
|---|---|---|---|
| Material Traits | Flexible, easy thermoforming | Rigid, brittle | High strength, crystal clarity |
| Clarity | Moderate (transparent/colored) | High (ideal for display) | Ultra-clear (glass-like) |
| Temp. Range | -10°C to 60°C | 0°C to 70°C | -40°C to 120°C (heat-resistant) |
| Eco-Friendliness | Contains chlorine (restricted in some regions) | Recyclable but slow-degrading | Food-safe, widely recyclable |
| Cost (per kg) | 1.2−1.8 (most economical) | 1.5−2.0 | 2.0−2.5 (highest cost) |
| Forming Difficulty | Easy (complex shapes) | Requires precise heat control | High-temp molds needed |
| Common Uses | Pharma blisters, electronics | Cosmetic displays, food containers | Premium food/medical trays |
| Impact Resistance | Moderate | Low (fragile) | High (ideal for shipping) |
| Barrier Performance | Good moisture resistance, average oxygen barrier | Poor moisture resistance | Excellent moisture/oxygen barrier |
| Printability | Direct printing | Requires surface treatment | Needs plasma treatment (adds cost) |
Know more about blister tray
2025 Blister Packaging Trends: Recyclable Materials & Smart Designs
The blister packaging industry is evolving rapidly, driven by sustainability mandates and smart technology integration. In 2025, expect these key shifts:
Recyclable & Mono-Material Solutions
Brands are ditching multi-layer laminates for single-material PET and PP trays, enabling easier recycling without separation.
Example: Pharma companies adopting clear PET blisters with PCR (Post-Consumer Recycled) content to meet EU’s PPWR regulations.
Active Smart Packaging
Embedded NFC tags and time-temperature indicators will track product freshness (critical for vaccines and perishable foods).
Innovation: “Touch-to-authenticate” blister packs fighting counterfeit drugs.
Design for Refillability
Reusable blister shells with snap-open mechanisms, paired with subscription-based refills (e.g., oral care brands like Colgate testing this).
AI-Optimized Material Efficiency
Generative AI tools (like Siemens’ Blender plugins) to design thinner yet stronger trays, reducing plastic use by 15-20%.
How Wall Thickness Affects Blister Tray Durability
Wall thickness is a critical factor in blister tray performance, directly impacting structural integrity, barrier protection, and cost-efficiency. Thicker walls (0.5–1.2mm) provide higher puncture resistance—ideal for sharp medical devices or heavy electronics—but increase material costs and thermoforming cycle times. Conversely, thinner designs (0.2–0.4mm) reduce weight and expense but risk warping under stress or compromising seal integrity in high-speed packaging lines.
What our clients say
FAQs
What materials are best for custom blister trays?
The most common materials for custom blister trays are PET (Polyethylene Terephthalate) and PVC (Polyvinyl Chloride).
PET: Ideal for food-grade packaging due to high clarity, chemical resistance, and recyclability.
PVC: Cost-effective and durable, often used for pharmaceuticals and electronics packaging.
For eco-friendly options, consider rPET (recycled PET) or biodegradable PLA. Always check industry certifications (e.g., FDA for food contact).
How to choose between PET and PVC for blister packaging?
Your choice depends on application needs:
PET: Choose if you need transparency, food safety, or sustainability (common in cosmetics and food).
PVC: Opt for rigidity and low cost (suitable for industrial parts or non-food items).
For medical devices, PVC with anti-static coatings is often preferred.
Can blister trays be used for food-grade packaging?
Absolutely. Food-grade blister trays must use FDA-approved materials like PET or APET. Key features include:
Barrier properties: Prevent moisture and oxygen ingress.
Clarity: Showcase food products attractively.
Recyclability: PET trays are widely accepted in recycling programs.
How much does it cost to manufacture custom blister trays?
The cost depends on:
Material: PET (0.10−0.30 per unit) vs. PVC (0.07−0.20 per unit).
Design complexity: Custom molds add one-time tooling fees (500−2,000).
Volume: Higher quantities reduce per-unit costs (e.g., 50,000 units may cost 40% less than 5,000).
Request a quote with your specs for precise pricing.
How to design blister trays for heavy-duty products?
Designing heavy-duty blister trays requires:
Reinforced ribs: Add structural support to prevent bending.
Material thickness: Use 0.5mm-1.0mm PVC or PETG for higher rigidity.
Custom cavities: Precisely match product contours to distribute weight evenly.
How to recycle blister trays after use?
To recycle blister trays:
Check local guidelines: PET trays are widely recyclable (♻️ symbol 1).
Separate components: Remove foil lids or paper inserts.
Drop-off programs: Use supermarket collection bins for flexible plastics.