PREMIUM
CUSTOM RIGID BOXES
MANUFACTURING
Mastering 1200g-2000g Greyboard Engineering with 0.1mm Structural Precision
V-Groove Accuracy
3000+ Existing Dies
Paper+Blister Sync
Premium Wrap Options
Precision-Engineered Box-to-Tray Fitment
Our integrated workflow develops your luxury box and custom tray simultaneously. One sampling cycle, one precision result, and zero fitment errors
Structural Engineering Synchronization
We develop CAD dielines for rigid boxes and vacuum-forming molds simultaneously. This parallel engineering approach pre-emptively corrects the 1-2mm misalignments common in split-sourcing.
0.1mm Tolerance Calibration
By controlling the entire manufacturing chain, HXY maintains a strict 0.1mm tolerance. This ensures the insert is neither too loose to rattle nor too tight to compromise the premium wrap.
Consolidated Prototyping Workflow
Receive fully-functional box and insert prototypes within a single sampling cycle. Unified QC protocols verify the physical fitment before mass production, reducing project lead times by 30%.
Rigid Box Structural Configurations
Standardizing high-density greyboard structures for automated mass production
TECHNICAL CONFIGURATIONS
Executing high-precision manufacturing protocols for complex packaging structures
Categories
Engineering Specifications
Material Core
1200g / 1500g / 1800g / 2000g A-Grade High-Density Greyboard
Structural Accuracy
V-Groove 90° Precision Cutting (±0.1mm tolerance control)
Insert Synergy
Precision-fit Blister Trays (Plastic), High-density EVA, Cardboard
Wrapping Options
Art Paper (C1S/C2S), FSC-Certified Kraft, Specialty Tactile Paper
Load Bearing
Reinforced side-wall structures supporting up to 5kg (customizable)
Finishing Tech
High-speed Spot UV, Synchronized Foil Stamping, 3D Embossing
Lead Time
Synchronized Sampling: 2-3 Days | Mass Production: 15-20 Days
MATERIAL & CRAFT STANDARDS
High-density A-grade greyboard (1200g-2000g). Engineered for 90° V-cut precision and superior vertical stacking strength.
Options include C1S/C2S Art Paper for high-fidelity printing, FSC-certified Kraft, or specialty textured papers for a unique tactile feel.
Precision Hot Foil Stamping, Spot UV, and 3D Embossing. Compatible with CMYK & Pantone offset printing for exact brand color matching.
Custom-fit Blister Trays (Plastic), EVA foam, or eco-friendly cardboard inserts. 100% synchronized with box dimensions for zero-shift protection.
Our Manufacturing Excellence
OUR WORKSHOP TOUR
TECHNICAL SUPPORT & GUIDELINES
How do you ensure the precision fit between the rigid box and the insert?
This is our core advantage. Through our synchronized engineering workflow, we design the box dielines and vacuum-formed molds simultaneously. This ensures a 0.1mm structural fitment, eliminating the common measurement gaps found when using separate suppliers.
What is the maximum load-bearing capacity of your rigid boxes?
We utilize A-Grade high-density greyboard ranging from 1200g to 2000g. Our reinforced wall structures are engineered to support up to 5kg, ensuring structural integrity and superior vertical stacking strength during long-distance shipping.
Will the printing ink crack along the folds of the box?
To prevent cracking, we use high-precision V-grooving technology to create clean, 90-degree sharp corners. Additionally, we offer premium surface laminations, such as anti-scratch or soft-touch films, to protect the ink and enhance the tactile durability of the edges.
Can I customize irregular shapes or complex internal structures?
Absolutely. We do not sell off-the-shelf products; every box is custom-engineered to your product’s specific dimensions. Our team can provide free 3D digital mockups within 24-48 hours to help you verify complex structures before mass production.
What is the lead time for custom rigid box samples?
We offer synchronized sampling. Structural dielines and 3D mockups are typically provided within 24 hours. Physical prototypes involving custom printing and finishing processes generally take 3-5 business days to ensure every detail meets your brand standards.