Custom
Thermoformed Trays
Manufacturer
Why Choose Custom Thermoformed Trays?
Product Protection
Custom cavities and secure tray designs reduce damage during storage and transportation.
Operational Efficiency
Stackable and organized tray layouts improve handling and workflow efficiency.
Material Flexibility
Available in PET, PETG, PVC, PP, PS and ABS materials to meet different requirements.
Scalable Production
From prototyping to mass production with consistent quality and lead times.
Custom Tray Types for Different Packaging Needs
Cost-effective thermoformed trays for product protection, organization, and transportation.
Premium velvet-finish trays designed for luxury packaging and delicate products.
Custom thermoformed inserts designed for rigid boxes, folding cartons, and retail packaging.
Material & Manufacturing Capabilities
Haixu supports custom thermoformed tray projects with flexible material choices, functional material options, heavy-gauge forming, and integrated paper-plastic packaging solutions.
Flexible Material Selection
PET, PETG, PVC, PS, PP, and ABS materials for different industry requirements.
Functional Material Solutions
Anti-static, conductive, biodegradable, and specialty materials for functional packaging needs.
Heavy-Gauge Thermoforming
Durable forming solutions for industrial components, trays, and equipment housings.
Paper-Plastic Packaging Integration
Combine thermoformed trays with custom paper packaging for structured product presentation.
Need Help Selecting the Right Material?
Custom Tray Solutions Across Industries
Electronics
Protect Sensitive Components
Anti-static and precision-formed trays help organize and transport electronic components throughout production and distribution.
Medical
Precision and Compliance
Custom trays designed to securely hold medical devices, diagnostic kits and healthcare products.
Food
Safe and Efficient Packaging
Food-grade trays improve product visibility, organization and transportation efficiency.
Cosmetics
Premium Product Presentation
Custom-fitted trays enhance product presentation while protecting beauty and personal care products.
Automotive
Reliable Parts Protection
Heavy-duty trays help protect automotive components during manufacturing, storage and logistics.
Industrial
Built for Operational Efficiency
Durable trays improve handling, stacking and protection of industrial parts and assemblies.
Factory Strength
Factory Strength Behind Every Custom Tray Project
Fast drawing review, rapid sampling, stable production capacity and full quality control help reduce risk in custom tray development.
1-2 Days
Drawing Review
3-4 Days
Sample Making
31 Production Lines
Stable Capacity
100% QC
Quality Inspection
Drawing & Tooling Support
Tray structure evaluation and mold preparation.
Thermoforming Production
Multiple production lines ensure efficient mass manufacturing.
QC & Packing
Inspect size, forming quality, and packing before shipment.
Custom Tray FAQ & Project Consultation
Common questions about custom thermoformed trays, materials, MOQ, mold cost and production process.
Share your product details and our team will help evaluate the right tray solution.
What materials are commonly used for custom thermoformed trays?
Common materials include PET, PVC, PP, PS and PETG. PET is clear and recyclable, PP is suitable for heat-resistant or food-related applications, and PETG offers a stronger, premium-looking finish.
How do I choose the right material for my custom tray?
Material choice depends on your product weight, size, display needs, protection requirements, shipping conditions and sustainability goals. We can recommend suitable options after reviewing your product details.
What is your MOQ for custom trays?
MOQ depends on tray size, material and production requirements. Most custom tray projects start from around 3,000 pcs, while larger trays or special projects may start from 500 pcs depending on specifications.
What is the process for custom thermoformed trays?
The typical process includes design confirmation, material and thickness selection, mold making, sample testing, mass production, quality inspection, packing and shipment.
How is the price of custom trays calculated?
Pricing is mainly affected by material, tray size, sheet thickness, design complexity, mold cost, quantity, packing and shipping requirements. Higher quantities usually help reduce the unit cost.
Are custom thermoformed trays suitable for long-distance transportation?
Yes. With proper material thickness, reinforced structure, stackable design and outer carton protection, thermoformed trays can help protect products during export shipping and storage.