Heavy Gauge Thermoforming for Custom Industrial Plastic Components

Custom thick plastic trays, equipment covers, housings and protective parts made by vacuum forming, pressure forming and CNC trimming.

Packaging or Industrial Components?

The same process, designed for two very different purposes.

Packaging Thermoforming

Heavy gauge thermoformed industrial plastic component

Heavy Gauge Thermoforming

Packaging thermoformed plastic tray for retail packaging
0.2–2 mm Retail Packaging Lightweight
THICKNESS PRIMARY USE PART CHARACTER
2–12+ mm Industrial Parts Strong & Rigid

OUR CAPABILITIES

Heavy Gauge Thermoformed Parts We Manufacture

We manufacture high-strength, heavy gauge thermoformed parts for industrial
and packaging applications.

Heavy gauge thermoformed industrial tray

Industrial Trays

Durable trays for handling,
storage and product protection.

Heavy gauge thermoformed equipment cover

Equipment Covers

Custom covers for machinery and industrial equipment.

Heavy gauge thermoformed plastic housing

Plastic Housings

Thermoformed housings for devices and equipment assemblies.

Heavy gauge thermoformed protective cover

Protective Covers

Clear or colored covers for protection and product visibility.

Built for Performance. Made to Protect.

Our heavy gauge parts deliver strength, durability and reliability in the most demanding environments.

material options

Material Options for Heavy Gauge Thermoforming

Material selection depends on strength, impact resistance, transparency and end use.
ABS heavy gauge equipment cover

ABS

For durable housings, covers and structural parts.
HDPE heavy gauge industrial component

HDPE

For impact-resistant industrial components.
PETG heavy gauge protective cover

PETG

For transparent protective covers.
PC heavy gauge clear protective cover

PC

For high-impact clear covers.
PS heavy gauge industrial tray

PS

For trays and formed plastic parts.

Applications Across Different Industries

Heavy gauge thermoformed parts can be used in industrial, medical, automotive and equipment applications.

01

Industrial Equipment

Machine covers · Equipment housings

02

Medical Equipment

Device housings · Protective covers

03

Automation & Robotics

Robot covers · Automation parts

04

Automotive

Motorcycle parts · Plastic components

05

Energy Equipment

Generator housings · Battery protection

06

Self-service Equipment

Kiosk enclosures · Equipment housings

process

From Design Review to Finished Plastic Parts

A clear process from project review to formed, trimmed and inspected components.

01

Drawing Review

1–2 working days

02

Material Recommendation

03

Tooling Development

04

Heavy Gauge Thermoforming

05

CNC Trimming

06

Inspection & Delivery

Sample development is supported according to part size, tooling and project complexity.

Engineering Support for Custom Heavy Gauge Thermoforming

Support from material selection and tooling development to forming, trimming and production communication.

01

Material Selection

Choose materials based on strength, appearance and end-use requirements.

02

Prototype Development

Support sample verification before production.

03

CNC Finishing

Trimming and edge finishing for custom plastic parts.

04

Manufacturing Support

Engineering communication from tooling through production.

Frequently Asked Questions & Project Inquiry

Have questions about heavy gauge thermoforming or already have a project in mind? Review the common questions below or send us your drawings for engineering support.

Frequently Asked Questions

What is heavy gauge thermoforming?

Heavy gauge thermoforming uses thick plastic sheets to manufacture durable industrial components such as housings, covers, trays and structural parts.

Heavy gauge thermoforming is suitable for industrial trays, equipment covers, plastic housings, protective covers and many other custom thermoformed parts.

Common materials include ABS, HDPE, PETG, PC and PS. Material selection depends on strength, appearance, impact resistance and application requirements.

To evaluate your project efficiently, we recommend providing:

  • Product drawings or samples
  • Overall dimensions
  • Material preference (if known)
  • Estimated order quantity
  • Application or end-use requirements

For many large components and low-to-medium production volumes, heavy gauge thermoforming can significantly reduce tooling investment and shorten development time.

Discuss Your Project

Share your drawings, dimensions or application requirements. Our engineering team will review your project and recommend suitable materials and manufacturing solutions.

HOME PAGE CONTACT

GET YOUR QUOTE